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Modular Process Skid Equipment

Modular Process Skid Equipment

ERGIL provides custom made turn-key modular process skid systems for any project. As a single source for plug and play systems, ERGIL can reduce your project cost and time drastically. We can reduce your site activities and reduce your risk by supplying single or multible units from our world-class manufacturing facility.

What is a modular process skid (MPS)?

A modular process skid is a combination of equipment that is connected to a frame. It can be a small frame consist of a pump or a complicated high rise system that has multiple mechanical components; such as pressure vessels, boilers, heat exchangers, storage tanks, pumps, compressors, steel structures and interconnecting pipelines as well as electrical.

What are the benefits of modular process skid equipment?

Manufacturing, and building a system on the site is very costly, slow and not safe compare to the well-managed fabrication shop. Investors and contractors are looking for ways to reduce the cost, risks and construction time, thus building industrial facilities with modular skids has become more and more popular.

What is our design capabilities for modular skid packages (MSP)?

ERGIL can design modular skid process packages as per ASME, EN, and GHOST taking into consideration of other supporting standards; such as NFPA, TEMA, NACE …etc

What is our fabrication capabilities for modular skid packages (MSP)?

ERGIL can fabricate a single module up to 60-ton weight, 40-meter length and 20-meter height. In addition to mechanical fabrication, ERGIL can install electrical cabling, lighting, lighting, earthing, instrumentation, rotary equipment, and control panels.

l  What are the industries that we manufacture process skids?  

OIL, GAS & PETROCHEMICAL  - CHEMICAL - POWER PLANTS - MARINE  - WATER - WASTE WATER  - FERTILIZER - GEOTHERMAL - BIOGAS - NUCLEAR - MINING - PHARMACEUTICAL - FOOD & BEVERAGE - PULP & PAPER  

MODULAR SKIDS VS. SITE ERECTION

 

Modular Skids

Site Erection

Explanation

Mobilization

Excellent

Poor

The system contained within a framework that allows the processing system to be easily transported.

Installation Time

Excellent

Poor

Modular skid packages come fully built and can be connected together with minimal effort and assembly.

Manufacturing Time

Good

Poor

ERGIL’s fabrication facility has all the required fabrication equipment, quality system, and experienced staff that have been working for us for a long time, whereas site conditions are always tough and lack of qualified manpower, and full of surprises.

Cost

Excellent

Poor

Because of the site conditions, fabrication, erection and installation of any complicated equipment are costlier than modular skids.

Construction Safety Risk

Excellent

Poor

Controlling safety measures under a roof is always easier than a construction site.

Transportation

Excellent

Very Good

Compact nature of skid systems provides easy transportation to the site by road, air or ship. 

Quality Control

Very Good

Good

Controlling quality measures under a roof is always easier than a construction site. As oppose to site installation, skids come from a single source, which takes all the responsibility, however, various parties involved in the site installation.

Accessibility

Excellent

Poor

In practice, all the modules are designed with an easy access ladder and platform, which helps operators to access easily and safely, whereas site installations are build in a complex manner.

Space Allocation

Excellent

Poor

Modular skids are designed to be compact and take less space.

System Integration

Excellent

Poor

We design skid modules with an easy connection methodology. It is easy and fast to integrate with other systems or modules. You can connect / plug and run the system.

Testing

Excellent

Good

We test all the modules before delivering to the site, so there is not any individual additional test required.

Commissioning

Excellent

Poor

Already tested modules can be commissioned after installation and it does not require any specialist. 

 

 

 

 

 

Documentation:

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