Separator & Filter Vessels
ERGIL provides custom-made turn-key modular process skid systems for any project. As a single source for plug and play systems, ERGIL can reduce your project cost and time drastically
ERGIL is a specialist designer and manufacturer with extensive experience providing technically advanced process equipment to industry sectors including oil & gas, petrochemical, chemical, pharmaceutical, agro, water, wastewater treatment, utilities and mining.
Process Guarantee Even for Most Complicated Applications
Thanks to our in-house process engineering capabilities and experienced team, we are ready for any challange. Our processed guaranteed design and engineering services will lower your costs and increase production. Industry is frustrated with non-performance equipment and waste millions of dollars during operations and modernization. We avoid such process related mistakes with our in-depth industry process knowledge and help our customers to work with high productivity.
Modular Process Skid Equipment
ERGIL provides custom-made turn-key modular process skid systems for any project. As a single source for plug and play systems, ERGIL can reduce your project cost and time drastically. We can reduce your site activities and reduce your risk by supplying single or multiple units from our world-class manufacturing facility.
What is a modular process skid (MPS)?
A modular process skid is a combination of equipment that is connected to a frame. It can be a small frame consisting of a pump or a complicated high rise system that has multiple mechanical components; such as pressure vessels, boilers, heat exchangers, storage tanks, pumps, compressors, steel structures and interconnecting pipelines as well as electrical.
What are the benefits of modular process skid equipment?
Manufacturing, and building a system on the site is very costly, slow and not safe compared to the well-managed fabrication shop. Investors and contractors are looking for ways to reduce the cost, risks and construction time, thus building industrial facilities with modular skids has become more and more popular.
What are our design capabilities for modular skid packages (MSP)?
ERGIL can design modular skid process packages as per ASME, EN, and GOST taking into consideration of other supporting standards; such as NFPA, TEMA, NACE …etc
What are our fabrication capabilities for modular skid packages (MSP)?
ERGIL can fabricate a single module up to 60-ton weight, 40-meter length and 20-meter height. In addition to mechanical fabrication, ERGIL can install electrical cabling, lighting, lighting, earthing, instrumentation, rotary equipment, and control panels.
Range of Pressure Vessels Manufactured
- Oil, gas & air separators
- Heat exchangers
- Surge vessels
- Knock out drums (KO Drums)
- Suction scrubber / packed bed / venturi scrubber
- Cryogenic tanks / vessels
- Filtration & Coalescer vessels
- Activated carbon filters
- Process drums & columns
- Mixer vessels
- Air receivers
- Evaporators and dryers
- Water treatment vessels
- CO2 Absorber vessels
- Dehydrator vessels
Range of Pipeline Equipment
- Complete pigging systems
- Flow metering systems
- Meter provers
- Pig launchers & receivers
- Pipeline hydrotest headers
- Pig handling equipment
- Quick-opening closures
- Pig signallers & indicators
- Gas Sweetening Packages
- GDU Packages
- IGF Packages
- 2 Phase & 3 Phase Separators
- Gas Metering Systems
- Chemical Injection Systems
- Monoethylene Glycol (MEG) & Diethylene Glycol (DEG) Regeneration
- Test Units
- BOP Panels
- ESD Panels
- Pigging Systems
Certified High Pressure Vessels
ERGIL has been designing and fabricating engineered to order high pressure vessels since 1982. Pressure vessels are the most important part of any process system. Designing and manufacturing high pressure pressure vessels requires certain specialization that has to be accredited by industrial authorities.
ERGIL fabrication facility is equipped with the latest technology equipment with dedicated fabrication halls for carbon steel and white products; such as stainless steel, aluminum and special alloys, to cater our customers’ needs. We design and manufacture pressure vessels up to 900 bar with maximum thickness 220 mm. Our fabrication facility and personnel are certified with ASME U, S, R, NBR, GOST, AD 2000/ISO 3834, EN 1090-1, EN ISO 3834-2, & DNV GL + ABS Marine Welding Class Program and capable of designing and manufacturing as per ASME, EN, GOST & as per end user requirements; such Shell DEP.
In-house Engineering & Design Capabilities
ERGIL’s main design office is in Mersin, Turkey, where a team of experienced professional engineers design and supervise the construction of its client’s projects. A smaller engineering office is in Dubai, and Munich provides support to ERGIL’s teams and clients throughout the world.
The design team works with many Standards, including those of the API, ASME, EN, DIN, ISO and GOST as specified by their client’s purchase order. They are supported by the use of verified current computer-aided engineering (CAE), and computer-aided design (CAD) software programs. Typically:—
ETank – A tank design software program that covers API-650, API-620, API-653, UL-142, API-2000, and ASME/ANSI B96.1.
PV Elite – This provides the engineer with the means to undertake the design, analysis and evaluation of pressure vessels and heat exchangers accurately and quickly. Tall towers and horizontal vessels can be analysed in accordance with the latest standards such as ASME, PD 5500, UBC, EN-13445, API-579 and the Welding Research Council.
COMPRESS – This is used in the design of pressure vessels to comply with ASME Section VIII, Division 1 or Division 2 rules, and heat exchangers to TEMA, UHX rules.
3D plant design management program that can be used to check the design, and control the ongoing project. It can produce piping isometrics, material take-off reports, weld-count reports, highlight clashes such as ‘piping hitting cable trays’ or ‘brace members protruding into walkways’, exploded sub-assembly drawings to aid fabrication/construction, and permits the downloading of drawings to AutoCAD.
Pipe Flow - Calculates fluid flow in open or closed loop pipe networks with multiple supply & discharge tanks, multiple pumps in series or in parallel, and multiple pipe sizes & fittings.
AutoCAD – An industry standard 2D and 3D design and draughting program.
Rubber lining is a common method of protecting pressure vessels or storage tanks internal from highly corrosive chemical and abrasive environments. ERGIL uses various kinds of rubber material; such as nitrile, neoprene, viton, EPDM, Ebonite, chlorobutyl, bromobutyl, food grade rubber lining, and Triflex rubber lining, depending on the application.
ERGIL provides in house overlay welding (weld cladding) for pressure vessels, heat exchangers, and process equipment. It is a cost effective way of dealing with corrosion, however requires a great deal of experience. Overlay welding application is not a new technology, but using the correct welding, consumables, welding specifications, and machinery have to be chosen correctly. Depending on the main material, stainless steel overlay welding reacts differently.
ERGIL is capable of testing pressure vessels and storage tanks for strength and leaks in-house. ERGIL’s specially dedicated place for hydro-testing pressure vessels provides sufficient safety measures to test and inspect vessels with up to 300 bar test pressure. ERGIL is also capable of inspection and testing of static vacuum insulated cryogenic pressure vessels used in the storage of refrigerated liquefied gases.
Coating & Painting
ERGIL’s in-house shot-blasting and painting capabilities provide unique solutions for both onshore and offshore applications. Painting shop has a heating room that provides desirable results in much faster time. It is equipped with conventional, HVLP, airless, air-assisted airless and electrostatic spray equipment. This equipment is used to apply conventional coatings such as alkyds, epoxies, zinc riches, polyurethanes and water borne products. Ergil can provide NACE inspector coating and painting quality approvals upon request.
Whether it is a natural gas, or a crude oil project, ERGIL has vast experience dealing with hydrogen sulphide (H2 S). Thanks to ERGIL’s well reputed quality assurance system, we have carefully picked vendors that provide material; such steel plates, fittings, gauges, instruments and valves for sour gas services. ERGIL’s quality control is trained and experienced with NACE MR0175 & NACE MR0103 ,which provides guidelines for sour service applications.
Post Weld Heat Treatment (PWHT)
ERGIL is able to apply in-house post weld heat treatment for pressure vessels and welded parts up to 4600mm in dia and 18000mm in length. It is one of the most critical processes in manufacturing process vessels. Having an in-house PWHT system provides a unique opportunity for ERGIL to cater all project needs in the most cost effective way with shorter manufacturing time.
Technology & New Trends
From the conceptual design to commissioning, ERGIL provides unique solutions for storage tank terminals. Keeping customers’ requirements in mind, we follow latest industry standards, regulations and cost effective solutions. In recent years, ERGIL developed its unique manufacturing technology by cooperating with various machinery manufacturers to maximize welding, plate forming and paint quality efficiency. Moreover, we invested in the latest technology analysis design softwares in addition to development of our in-house design software. These helped us to manufacture the highest quality process equipment internal elements and pressure vessels in a shorter time.
Industries We Serve
ERGIL, as an engineering & fabrication partner with extensive knowledge of sea port terminals, tank farms, refineries, loading and unloading stations, water facilities, chemical process storage facilities as well as with flexible adaptable economical solutions, we can support your specific applications for following industries:
- Oil & Gas
- Chemical & Petrochemical
- Water & Waste Water Treatment
- Mining & Construction
- Marine & Offshore
- Industrial Process
Operating a highly sophisticated equipment requires constant monitoring, however we know that it is not the case for usual daily operations, therefore we manufacture the best products with low operating and maintenance cost.
- We provide spare parts from our stock
- Provide emergency services
- We do yearly maintenance contracts
- Support you for site installation, supervision and commissioning
One of a Kind Fabrication Facility
ERGIL is a leading expert in fabrication of custom process equipment, storage tanks, pressure vessels and heat exchangers with the highest quality standards of design, material, fabrication and installation. We offer in-house custom production including design, fabrication and installation of carbon steel, stainless steel, aluminum and exotic alloys in our 38,000 m² manufacturing facility located at Mersin on the Mediterranean coast of Turkey.
Mersin has the biggest sea ports and major train hup with 800 km distance to Zakho/ Iraq border, 300km to Syria border and 900 km to Istanbul by road. It is Turkey’s gateway to major sea roads. As a modern facility it is equipped with the latest technology, including fully automated welding, rolling, CNC plasma cutting, shot blasting, heating, painting system and lifting machines. We are also capable of handling in-house pressure testing, radiography, and other non-destructive tests.
Separator & Filter Vessels Models
Filters & Coalescer
Crude Unit Preflash Drums and Columns
Deaerator Vessels & Feed Water Storage Tanks
Crude Oil Topping Units
Knock Out Drum
Aviation Micro Filter & Filter / Water Separators
Flow Metering Skids & Meter Provers
LPG & NGL Storage Vessels
Modular Process Skid Equipment