ERGIL Engineering Excellence

With 40+ years of pressure vessel manufacturing expertise and a state-of-the-art 35,000 m² facility in Mersin, Turkey, ERGIL delivers closed drain drums engineered to ASME Section VIII Division 1 standards with full U-stamp certification. Our in-house design capabilities combine advanced simulation software with decades of project experience, ensuring optimal sizing, materials selection, and system integration for your specific drainage requirements.

Every ERGIL closed drain drum features comprehensive internal design including demister pads for vapor-liquid separation, vortex breakers at pump suction, and anti-surge baffles—all manufactured in-house without sub-vendors. This complete control over internals design and fabrication ensures superior performance and reliability.

Safety and Environmental Performance

Closed drain systems eliminate up to 98% of VOC emissions compared to open configurations, preventing toxic releases including H₂S, benzene, and mercaptans. Pressure-rated construction (minimum 100 psig to 400+ psig) eliminates rupture risk, while integrated safety instrumentation with redundant level switches and high-level alarms prevents overflow scenarios. All systems include vent connections to flare headers for safe vapor disposal.

ERGIL Manufacturing Capabilities

Advanced Fabrication Technology: Our facility features fully automated welding equipment, CNC plasma cutting, shot-blasting systems, and dedicated fabrication halls for carbon steel and stainless steel products. In-house hydrostatic testing capabilities handle pressures up to 300 bar with comprehensive NDT including 100% radiographic examination of critical welds.

Materials Expertise: ERGIL manufactures closed drain drums in carbon steel (SA-516 Grade 70), stainless steel (304, 316, 316L), and NACE MR0175/ISO 15156 compliant materials for sour service. Our quality control team ensures full material traceability and compliance with international standards.

Complete System Integration: ERGIL provides turnkey solutions including vessel body, instrumentation packages (level transmitters, pressure gauges, temperature sensors), 2×100% capacity pump systems, control panels, piping, structural supports, and skid-mounted configurations. Mobile or permanent frames enable flexible installation and future relocation if needed.

Design Features

Manufactured to ASME Section VIII Division 1 with full U-stamp certification, ERGIL closed drain drums handle all process drainage including separator drains, pump seal fluids, PSV discharge liquids, and equipment maintenance streams. Gravity-driven flow through permanent pipework directs fluids to the collection drum where comprehensive instrumentation monitors levels and process conditions.

Standard packages include differential pressure or radar level transmitters, multiple level switches (LLL, LAL, LAH, LSHH), and integrated pump systems with automatic level-controlled operation ensuring 20-30 minute drawdown during peak maintenance activities.

Quality Certifications

ERGIL maintains multiple international certifications demonstrating our commitment to quality:

• ASME U, S, R stamps with National Board Registration
• ISO 9001:2015 Quality Management
• ISO 14001 Environmental Management
• OHSAS 18001 Occupational Health & Safety
• CE/ATEX for hazardous area equipment
• GOST, AD 2000, EN ISO 3834-2 European standards
• DNV GL + ABS Marine certification

Applications Across Industries

Oil & Gas Production: Offshore and onshore facility drainage meeting API 14E requirements

Petroleum Refineries: Process unit equipment drains with API 521 compliance

Petrochemical Plants: Segregated collection systems for multiple chemical services

Natural Gas Processing: Condensate recovery with methane emission prevention

Technical Specifications

• Design Standards: ASME VIII Div 1, API 521, API 14E, NACE MR0175
• Pressure Ratings: 100 psig to 400+ psig
• Capacity Range: 55 gallons to 560+ cubic feet
• Materials: SA-516 Gr 70, SS 304/316/316L, NACE compliant alloys
• Testing: 100% radiographic examination, hydrostatic test at 1.3× MAWP
• Orientations: Horizontal or vertical configurations
• Delivery: Complete skid-mounted systems or field-erected vessels

Why Choose ERGIL

Single-Source Accountability: From conceptual design through fabrication, testing, and commissioning support, ERGIL provides complete project responsibility. Our modular skid systems arrive factory-tested and ready for installation, dramatically reducing field construction time and costs.

In-House Capabilities: Unlike competitors who outsource critical components, ERGIL manufactures all internals in-house including demister pads, distribution devices, and specialized components. This ensures quality control and eliminates coordination issues between multiple vendors.

Fast Delivery: Strategic location in Mersin port enables efficient global shipping. Our manufacturing capacity and proven project management deliver shorter lead times without compromising quality.

After-Sales Support: ERGIL provides comprehensive spare parts programs, technical assistance during commissioning, and long-term maintenance support. Our engineering team remains available for system modifications or capacity expansions as your facility grows.

With proven performance in major projects worldwide, ERGIL closed drain drums deliver the reliability, safety, and environmental compliance that modern industrial facilities demand.