Separator & Filter VesselsERGIL provides custom-made turn-key modular process skid systems for any project.
As a single source for plug and play systems, ERGIL can reduce your project cost and time drastically. ERGIL is a specialist designer and manufacturer with extensive experience providing technically advanced process equipment to industry sectors including oil & gas, petrochemical, chemical, pharmaceutical, agro, wastewater treatment, utilities and mining.Process Guarantee Even for Complicated Applications
Thanks to our in-house process engineering capabilities and experienced team, we are ready for any challange. Our processed guaranteed design and engineering services will lower your costs and increase production. Industry is frustrated with non-performance equipment and waste millions of dollars during operations and modernization. We avoid such process related mistakes with our in-depth industry process knowledge and help our customers to work with high productivity.
Modular Process Skid Equipment
ERGIL provides custom-made turn-key modular process skid systems for any project. As a single source for plug and play systems, ERGIL can reduce your project cost and time drastically.
We can reduce your site activities and reduce your risk by supplying single or multiple units from our world-class manufacturing faclity.
With modular process skid equipment your workload will decrease and your efficiency at the site will increase.
Our equipment is designed to contribute your productivity and to ease your works. Its modular structure consists of all of your need to run your system effectively.
What is a modular process skid (MPS)?
A modular process skid is a combination of equipment that is connected to a frame.
It can be a small frame consisting of a pump or a complicated high rise system that has multiple mechanical components; such as pressure vessels, boilers, heat exchangers, storage tanks, pumps, compressors, steel structures and interconnecting pipelines as well as electrical.
What are the benefits of modular process skid equipment?
Manufacturing, and building a system on the site is very costly, slow and not safe compared to the well-managed fabrication shop. Investors and contractors are looking for ways to reduce the cost, risks and construction time, thus building industrial facilities with modular skids has become more and more popular.
What are our design capabilities for modular skid packages (MSP)?
ERGIL can design modular skid process packages as per ASME, EN, and GOST taking into consideration of other supporting standards; such as NFPA, TEMA, NACE …etc
What are our fabrication capabilities for modular skid packages (MSP)?
ERGIL can fabricate a single module up to 60-ton weight, 40-meter length and 20-meter height. In addition to mechanical fabrication, ERGIL can install electrical cabling, lighting, lighting, earthing, instrumentation, rotary equipment, and control panels.
Separator & Filter Vessels Models
Ergil offers you the best solution thanks to its wide product range and 40 years of engineering experience. Erbil's highly engineered separators guarantee a perfect oil separation. There are several kind of common seperator types; Knockout drum, having no internal Scrubber, Seperation progress performed by the liquid insi...
Filters & Coalescer
Coalescer filter / water separators is a pressure vessel utilised for clean stream by removing particles as well as separating into liquid/gas components. Vessel configurations can be divided into horizonta or vertical seperators. The separators can be grouped into two-phase coalescer / filter seperators and are normally designe...
ERGIL is a specialist designer and fabricator with extensive experience providing pressurized and atmospheric engineered to order shop fabricated and prefabricated storage tanks, pressure vessels & process equipment to oil & gas, petrochemical, chemical, pharmaceutical, agro, water, waste water treatment, and utility industry s...
Crude Unit Preflash Drums and Columns
ERGIL design and fabricate ASME U Stamp crude oil preflash drums, columns and towers that are used to manage crude hydraulics during grass roots crude unit designs and to increase crude capacity when revamping. The installed cost difference between the drum and column alone is relatively small. However, adding the cost ofthe col...
Deaerator Vessels & Feed Water Storage Tanks
No more operating costs with the latest technology deaerators. With more than 40 years of experience in engineering and manufacturing of Deaerators, An Äager Brand ERGIL is a worldwide active designer, manufacturer, and fabricator company primarily in the oil & gas, chemical and power industry is always ready to take the nece...
Crude Oil Topping Units
ERGIL is capable of designing, engineering, fabrication, instalaltion and commissioning of crude oil topping units near the source of any production field. ERGIL provides quick, economical and pre-engineered atmospheric crude fractionation modules to minimize installation and commissioning time. These mini modular oil refineries...
ERGIL drain vessels are designed and manufactured to increase the volume of a coalescing filter housing to hold more liquid and increase the service time. This is mostly useful for negative-pressure applications when automatic float system failed or cannot be used. Drain vessels can either be attached directly to the drain po...
Knock Out Drum
Used to slow down gasses and allow liquids to fall out of the gas stream. Knock Out Drums can be installed in the waste gas header or in the flare stack base.They are configured either horizontally or vertically and are sized according to each requirement. Construction could be of Carbon Steel, or of corrosive services Stainless...
ERGIL's mixervessels mix a widerange of materials used in different industries, they are mixed using different types of blades. In its portfolio are Dry Blending Devices, Paste Mixing Designs for high viscosity products and high shear models for emulsification, particle size reduction and homogenization. Features Abi...
A static equipment used in the upstream oil production facilities to minimize the slug from oil and gas pipeline. Slug Catcher manufactured by ERGIL provides a buffer volume to accommodate the intermittent high liquid flow in the form of a slug. Located between the outlet of the pipeline and processing equipment, the buffered li...
ERGIL's Vent Scrubber is an air pollution control device that removes unwanted pollutants from industrial gas streams. It is used in controlling gaseous emissions, especially acid gases and heat recovery from hot gases by flu-gas condensation. A two-phase separator that scrubs free liquids from vent gas stream prior to enteri...
Aviation Micro Filter & Filter / Water Separators
ERGIL Micro Filter Water Separator's designed and manufactured to filter and separate the water from Jet, A1, A, and other stored products. ERGIL's Micro Filter Water Separator's compact design and high efficient internals perform longer than most of the competitor products. Thanks to its special design of cartridge filters. ...
ERGIL Air Receiver would serve as an integral part of any compressed air system as it serves as a temporary storage. It allows the system to perform efficiently and is built exceptionally durable and strong. They last many years and and are able to handle pressures of everyday use. Air Receiver is required to store compressed ai...
Flow Metering Skids & Meter Provers
ERGIL provides expertise in all phases of your project, from concept and design through fabrication, delivery and start up with collaboration of Welker Flow, USA. WFMS is a unique measurement design and fabrication company dedicated to the manufacture of high quality, high resolution flow measurement systems. WFMS gas and liquid...
LPG & NGL Storage Vessels
ERGIL® LPG & NGL Storage Vessels are manufactured to the same standard we have for all of our petro-chemical storage tanks and storage tank equipment. The same coating process ERGIL applies for the API Product Tanks can be found in our LPG Storage Vessels as well. ERGIL’s one of a kind manufacturing facility, where our storage v...
Modular Process Skid Equipment
ERGIL® provides custom-made turn-key modular process skid systems for any project. As a single source for plug and play systems, ERGIL can reduce your project cost and time drastically. We can reduce your site activities and reduce your risk by supplying single or multiple units from our world-class manufacturing facility. W...
Range of Pressure Vessels Manufactured
- Oil, gas & air separators
- Heat exchangers
- Surge vessels & Mixer vessels
- Knock out drums (KO Drums)
- Suction scrubber / packed bed / venturi scrubber
- Cryogenic tanks / vessels
- Filtration & Coalescer vessels
- Activated carbon filters
- Process drums & columns
- Air receivers
- Evaporators and dryers
- Water treatment vessels
- CO2 Absorber vessels
- Dehydrator vessels
Range of Pipeline Equipment
- Complete pigging systems
- Flow metering systems
- Meter provers
- Pig launchers & receivers
- Pipeline hydrotest headers
- Pig handling equipment
- Quick-opening closures
- Pig signallers & indicators
- Gas Sweetening Packages
- GDU Packages
- IGF Packages
- 2 Phase & 3 Phase Separators
- Gas Metering Systems
- Chemical Injection Systems
- Monoethylene Glycol (MEG) & Diethylene Glycol (DEG) Regeneration
- Test Units
- BOP Panels
- ESD Panels
- Pigging Systems
Certified High Pressure Vessels
ERGIL has been designing and fabricating engineered to order high pressure vessels since 1982. Pressure vessels are the most important part of any process system. Designing and manufacturing high pressure pressure vessels requires certain specialization that has to be accredited by industrial authorities.
In this direction all stations to produce surge vessels and all materials are chosen and processed according to some certain certifications, also our teams (both white collar and blue collar employee) are trained to catch up required standards. We carry our specialization to higher standards day by day and our customers, also feedbacks we collect from them are our biggest asset in our journey.
ERGIL designs and manufactures pressure vessels up to 900 bar with maximum thickness 220 mm. Our fabrication facility and personnel are certified with ASME U, S, R, NBR, GOST, AD 2000/ISO 3834, EN 1090-1, EN ISO 3834-2, & DNV GL + ABS Marine Welding Class Program and capable of designing and manufacturing as per ASME, EN, GOST & as per end user requirements; such Shell DEP.
In-house Engineering & Design Capabilities
ERGIL’s main design office is in Mersin, Turkey, where a team of experienced professional engineers design and supervise the construction of its client’s projects. A smaller engineering office is in Dubai, and Munich provides support to ERGIL’s teams and clients throughout the world.
The design team works with many Standards, including those of the API, ASME, EN, DIN, ISO and GOST as specified by their client’s purchase order. They are supported by the use of verified current computer-aided engineering (CAE), and computer-aided design (CAD) software programs. Typically:—
ETank – A tank design software program that covers API-650, API-620, API-653, UL-142, API-2000, and ASME/ANSI B96.1.
In-house Engineering & Design Capabilities
PV Elite – This provides the engineer with the means to undertake the design, analysis and evaluation of pressure vessels and heat exchangers accurately and quickly. Tall towers and horizontal vessels can be analysed in accordance with the latest standards such as ASME, PD 5500, UBC, EN-13445, API-579 and the Welding Research Council.
COMPRESS – This is used in the design of pressure vessels to comply with ASME Section VIII, Division 1 or Division 2 rules, and heat exchangers to TEMA, UHX rules.
3D plant design management program that can be used to check the design, and control the ongoing project. It can produce piping isometrics, material take-off reports, weld-count reports, highlight clashes such as ‘piping hitting cable trays’ or ‘brace members protruding into walkways’, exploded sub-assembly drawings to aid fabrication/construction, and permits the downloading of drawings to AutoCAD.
Pipe Flow - Calculates fluid flow in open or closed loop pipe networks with multiple supply & discharge tanks, multiple pumps in series or in parallel, and multiple pipe sizes & fittings.
Rubber lining is a common method of protecting pressure vessels or storage tanks internal from highly corrosive chemical and abrasive environments. ERGIL uses various kinds of rubber material; such as nitrile, neoprene, viton, EPDM, Ebonite, chlorobutyl, bromobutyl, food grade rubber lining, and Triflex rubber lining, depending on the application.
ERGIL provides in house overlay welding (weld cladding) for pressure vessels, heat exchangers, and process equipment. It is a cost effective way of dealing with corrosion, however requires a great deal of experience. Overlay welding application is not a new technology, but using the correct welding, consumables, welding specifications, and machinery have to be chosen correctly. Depending on the main material, stainless steel overlay welding reacts differently.
ERGIL is capable of testing pressure vessels and storage tanks for strength and leaks in-house. ERGIL’s specially dedicated place for hydro-testing pressure vessels provides sufficient safety measures to test and inspect vessels with up to 300 bar test pressure. ERGIL is also capable of inspection and testing of static vacuum insulated cryogenic pressure vessels used in the storage of refrigerated liquefied gases.
Coating & Painting
ERGIL’s in-house shot-blasting and painting capabilities provide unique solutions for both onshore and offshore applications. Painting shop has a heating room that provides desirable results in much faster time. It is equipped with conventional, HVLP, airless, air-assisted airless and electrostatic spray equipment. This equipment is used to apply conventional coatings such as alkyds, epoxies, zinc riches, polyurethanes and water borne products. Ergil can provide NACE inspector coating and painting quality approvals upon request.
Whether it is a natural gas, or a crude oil project, ERGIL has vast experience dealing with hydrogen sulphide (H2 S). Thanks to ERGIL’s well reputed quality assurance system, we have carefully picked vendors that provide material; such steel plates, fittings, gauges, instruments and valves for sour gas services. ERGIL’s quality control is trained and experienced with NACE MR0175 & NACE MR0103 ,which provides guidelines for sour service applications.
Post Weld Heat Treatment (PWHT)
ERGIL is able to apply in-house post weld heat treatment for pressure vessels and welded parts up to 4600mm in dia and 18000mm in length. It is one of the most critical processes in manufacturing process vessels. Having an in-house PWHT system provides a unique opportunity for ERGIL to cater all project needs in the most cost effective way with shorter manufacturing time.
Technology & New Trends
From the conceptual design to commissioning, ERGIL provides unique solutions for storage tank terminals. Keeping customers’ requirements in mind, we follow latest industry standards, regulations and cost effective solutions.
In recent years, ERGIL developed its unique manufacturing technology by cooperating with various machinery manufacturers to maximize welding, plate forming and paint quality efficiency.
Moreover, we invested in the latest technology analysis design softwares in addition to development of our in-house design software. These helped us to manufacture the highest quality process equipment internal elements and pressure vessels in a shorter time.
Industries We Serve
ERGIL, as an engineering & fabrication partner with extensive knowledge of sea port terminals, tank farms, refineries, loading and unloading stations, water facilities, chemical process storage facilities as well as with flexible adaptable economical solutions, we can support your specific applications for following industries: Oil & Gas, Chemical & Petrochemical, Water & Waste Water Treatment, Mining & Construction, Marine & Offshore, Industrial Process, Pharmaceutical.
Operating a highly sophisticated equipment requires constant monitoring, however we know that it is not the case for usual daily operations, therefore we manufacture the best products with low operating and maintenance cost.
- We provide spare parts from our stock
- Provide emergency services
- We do yearly maintenance contracts
- Support you for site installation, supervision and commissioning
Our relationship with our customer does not end with delivering the product. We always care about that customers must feel trust and comfort due to working with us, and that keeps going on during lifetime. We are always with after customer also at after-sales processes and we are always open to get feedback to raise our standards higher. We are supporting you in your spare part & maintenance needs and in case of updating your system and product.
One of a Kind Fabrication Facility
ERGIL is a leading expert in fabrication of custom process equipment, storage tanks, pressure vessels and heat exchangers with the highest quality standards of design, material, fabrication and installation. We offer in-house custom production including design, fabrication and installation of carbon steel, stainless steel, aluminum and exotic alloys in our 38,000 m² manufacturing facility located at Mersin on the Mediterranean coast of Turkey.
Mersin has the biggest sea ports and major train hup with 800 km distance to Zakho/ Iraq border, 300km to Syria border and 900 km to Istanbul by road. It is Turkey’s gateway to major sea roads. As a modern facility it is equipped with the latest technology, including fully automated welding, rolling, CNC plasma cutting, shot blasting, heating, painting system and lifting machines. We are also capable of handling in-house pressure testing, radiography, and other non-destructive tests.