New Generation Storage Tank Terminals; Safe, Environmental and Sustainable
Increasing health, safety and environmental concerns lead to new regulations that in return increase the cost of designing, building, and operating storage facilities. We at ERGIL are committed to provide most economical, environmentally friendly, and safe storage solutions. Thanks to our 40 years of experience, we have witnessed almost all the challenges and found collective solutions for the pressurized and atmospheric storage tank industry.
One of a Kind Fabrication Facility
ERGIL is a leading expert in fabrication of custom process equipment, storage tanks and steel structures with the highest quality standards of design, material, fabrication and installation. We offer in-house custom production including design, fabrication and installation of carbon steel, stainless steel, aluminum and exotic alloys in our 38,000 m² manufacturing facility located at Mersin on the Mediterranean coast of Turkey. Mersin has the biggest sea ports and major train hup with 800 km distance to Zakho/ Iraq border, 300km to Syria border and 900 km to Istanbul by road. It is Turkey’s gateway to major sea roads.
ERGIL fabrication facility is equipped with the latest technology equipment with dedicated fabrication halls for carbon steel and white products; such as stainless steel, aluminum and special alloys, to cater our customers’ needs. As a modern facility it is equipped with the latest technology, including fully automated welding, rolling, CNC plasma cutting, shot blasting, heating, painting system and lifting machines. We are also capable of handling in-house pressure testing, radiography, and other non-destructive tests.
In-house Engineering & Design Capabilities
ERGIL’s main design office is in Mersin, Turkey, where a team of experienced professional engineers design and supervise the construction of its client’s projects. A smaller engineering office is in Dubai, and Munich provides support to ERGIL’s teams and clients throughout the world.
The design team works with many Standards, including those of the API, ASME, EN, DIN, ISO and GOST as specified by their client’s purchase order. They are supported by the use of verified current computer-aided engineering (CAE), and computer-aided design (CAD) software programs. Typically:—
ETank – A tank design software program that covers API-650, API-620, API-653, UL-142, API-2000, and ASME/ANSI B96.1.
PV Elite – This provides the engineer with the means to undertake the design, analysis and evaluation of pressure vessels and heat exchangers accurately and quickly. Tall towers and horizontal vessels can be analysed in accordance with the latest standards such as ASME, PD 5500, UBC, EN-13445, API-579 and the Welding Research Council.
COMPRESS – This is used in the design of pressure vessels to comply with ASME Section VIII, Division 1 or Division 2 rules, and heat exchangers to TEMA, UHX rules.
Engineering & Design
3D plant design management program that can be used to check the design, and control the ongoing project. It can produce piping isometrics, material take-off reports, weld-count reports, highlight clashes such as ‘piping hitting cable trays’ or ‘brace members protruding into walkways’, exploded sub-assembly drawings to aid fabrication/construction, and permits the downloading of drawings to AutoCAD.
Pipe Flow - Calculates fluid flow in open or closed loop pipe networks with multiple supply & discharge tanks, multiple pumps in series or in parallel, and multiple pipe sizes & fittings.
AutoCAD – An industry standard 2D and 3D design and draughting program.
Technology & New Trends
From the conceptual design to commissioning, ERGIL provides unique solutions for storage tank terminals. Keeping customers’ requirements in mind, we follow latest industry standards, regulations and cost effective solutions.
Zero Emission is Possible: Along with Storagetech™, ERGIL can help your terminal turn-into a completely zero-emission facility to adopt future regulations. Having a lower carbon footprint will be very important for operaters and help them gain competitive advantage. We can calculate your current vapor loss and upgrade your existing system with a new one.
Digital Storage Tank Terminal Operation: Technology can help reduce operation cost, site accidents, and environmental effects. We can help you integrate your existing system with a more modern version that not only provides full control of the system but also analyzes data to provide you better understanding of your system by using artificial intellegent and avoiding any possible cyber attacks.
Minimizing Fire Fighting with Artificial Intelligence: We are benefeting from virtual reality, artificial intelligence and data analytics tools to know how, where and type of the fire may occur before it happens, then design and install smart fire detection systems and fighting systems to reduce the risk of fire before it happens.
Storage Tank Equipment Expertise
Thanks to another Äager brand Storagetech™ in-depth knowledge in storage tank equipment design and manufacturing, ERGIL can provide turn-key design, engineering, and supply storage tank farms as a package. Storagetech™a manufacturers internal& external floating roofs, mechanical floating roof seals, floating suction units, external floating roof drain and accessories, flame arrestors, pressure vacuum valves, emergency relief valves, level indicators, CO2 vent absorbers, and fire fighting equipment. For more information about Storagetech™ products and services, please visit www.storagetech.de
Our Storage Tanks
- Self-supporting/supported cone roofs
- Self-supporting aluminum and carbon steel dome roofs
- Stiffened umbrella roofs
- Internal and external aluminum and steel
- Welded steel pan, pontoon, or double deck designs
- Internal full contact aluminum Megafloat floating roofs for corrosive products
Special Atmospheric Tanks
- Open top tanks
- Elevated cone bottom tanks
- Biodiesel & Naphtha Storage Facilities
- UL certified single and double layer tanks.
- Cryogenic industrial tanks
- Surge Tanks (Water Hammer Tanks)
Underground Bulk Storage Tanks
- Concrete covered steel tanks
- Strategic storage tanks for military use
- UL certified storage tanks for military use
- Emergency drain-down storage tanks
Industries We Serve
ERGIL, as an engineering & fabrication partner with extensive knowledge of sea port terminals, tank farms, refineries, loading and unloading stations, water facilities, chemical process storage facilities as well as with flexible adaptable economical solutions, we can support your specific applications for following industries:
- Oil & Gas
- Chemical & Petrochemical
- Water & Waste Water Treatment
- Mining & Construction
- Marine & Offshore
- Industrial Process
Operating a highly sophisticated equipment requires constant monitoring, however we know that it is not the case for usual daily operations, therefore we manufacture the best products with low operating and maintenance cost.
- We provide spare parts from our stock
- Provide emergency services
- We do yearly maintenance contracts
- Support you for site installation, supervision and commissioning
One of a Kind Fabrication Facility
ERGIL is a leading expert in fabrication of custom process equipment, storage tanks, pressure vessels and heat exchangers with the highest quality standards of design, material, fabrication and installation. We offer in-house custom production including design, fabrication and installation of carbon steel, stainless steel, aluminum and exotic alloys in our 38,000 m² manufacturing facility located at Mersin on the Mediterranean coast of Turkey.
Mersin has the biggest sea ports and major train hup with 800 km distance to Zakho/ Iraq border, 300km to Syria border and 900 km to Istanbul by road. It is Turkey’s gateway to major sea roads. As a modern facility it is equipped with the latest technology, including fully automated welding, rolling, CNC plasma cutting, shot blasting, heating, painting system and lifting machines. We are also capable of handling in-house pressure testing, radiography, and other non-destructive tests.
Storage Tanks Models
Baku - Tbilisi - Ceyhan Pipeline Emergency Drain Down FacilityGeorgia
ERGIL was awarded for engineering, design, fabrication and construction of 8000m3 concrete underground reservoir with a secondary steel wall storage tank along with other facilities. End User: BP. Location: Georgia.
Gazprom Zubair Oil FieldIraq
Engineering, design, fabrication of ASME U Stamp high pressure degasser separators and dome roof atmospheric storage tanks. End User: ENI. Location: Iraq.